{"id":6873,"date":"2025-05-20T09:44:36","date_gmt":"2025-05-20T09:44:36","guid":{"rendered":"https:\/\/www.lcm.at\/blog\/early-fault-detection-for-all-injection-molding-machines\/"},"modified":"2025-08-13T08:30:06","modified_gmt":"2025-08-13T08:30:06","slug":"early-fault-detection-for-all-injection-molding-machines","status":"publish","type":"post","link":"https:\/\/www.lcm.at\/en\/early-fault-detection-for-all-injection-molding-machines\/","title":{"rendered":"Early fault detection for all injection molding machines"},"content":{"rendered":"\n<section class=\"wp-block-group section-post has-background\" style=\"background-color:#f3f3f4;padding-top:var(--wp--preset--spacing--40);padding-bottom:var(--wp--preset--spacing--40)\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-bfd8b79022ddb63303a60223d820bff5\" style=\"color:#009fe3\">Early fault detection for all injection molding machines<\/h2>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns section-post-wrap is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" width=\"1500\" height=\"1000\" src=\"https:\/\/www.lcm.at\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet.png\" alt=\"Image AISEMO Dashboard Tablet\" class=\"wp-image-5181\" srcset=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet.png 1500w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-300x200.png 300w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-1024x683.png 1024w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-768x512.png 768w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-179x119.png 179w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-125x83.png 125w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-83x55.png 83w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-24x16.png 24w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-182x121.png 182w\" sizes=\"(max-width: 1500px) 100vw, 1500px\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h3 class=\"wp-block-heading\">Reduction of machine downtimes<\/h3>\n\n\n\n<p>By detecting anomalies in injection molding machines at an early stage, condition monitoring can prevent both unwanted machine downtimes and unnecessary rejects.<\/p>\n\n\n\n<p>In the plastics cluster project \u201cReGuMa &#8211; Reduction of planned and unplanned machine downtimes\u201d, one or two defined error cases were analyzed at each company partner and the possibility of preventing unplanned downtimes was evaluated.<\/p>\n\n\n\n<p>The aim was early fault detection for all types of injection molding machines using non-invasive sensors and intelligent evaluation of the sensor data.<\/p>\n\n\n\n<p>Project partners: AISEMO GmbH, Asp\u00f6ck Systems GmbH, Ing. Gerhard Fildan GesmbH, Ing. H. Gradwohl GmbH, MKW Kunststofftechnik GmbH, PTM Kunststofftechnologie GmbH.  <\/p>\n<\/div>\n<\/div>\n\n\n\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div><\/section>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n    <section  class=\"section-desc\">\n\t\t<div class=\"container\">\n            <div class=\"section-desc-wrap\">\n\t\t\t\t\t\t\t\t\t<div class=\"col\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<h2> \n\t\t\t\t\t\t\t\t<mark>Requirements<\/mark>\t\t\t\t\t\t\t<\/h2>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"block-desc\">\n\t\t\t\t\t\t\t\t<ul>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Early detection of faults on injection molding machines<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Sensor data collection on various types of injection molding machines<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Evaluation of the sensor data<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Project management of the cluster coordination project<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"col\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<h2> \n\t\t\t\t\t\t\t\t<mark>Solution<\/mark>\t\t\t\t\t\t\t<\/h2>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"block-desc\">\n\t\t\t\t\t\t\t\t<ul>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Hardware<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Support with data analysis  <\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Coordination of cluster cooperation project<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-cover is-light has-parallax\"><div role=\"img\" aria-label=\"Bild AISEMO Dashboard Tablet\" class=\"wp-block-cover__image-background wp-image-5181 size-large has-parallax\" style=\"background-position:50% 50%;background-image:url(https:\/\/www.lcm.at\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-1024x683.png)\"><\/div><span aria-hidden=\"true\" class=\"wp-block-cover__background has-background-dim\" style=\"background-color:#8a8c88\"><\/span><div class=\"wp-block-cover__inner-container is-layout-constrained wp-block-cover-is-layout-constrained\">\n<h2 class=\"wp-block-heading has-text-align-center has-white-color has-text-color has-link-color has-large-font-size wp-elements-047f9ba58197772987049af0fbabe7b2\"><strong>Success story<\/strong> \u201c15% increased productivity through intelligent electronics development\u201d<\/h2>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-a89b3969 wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/www.lcm.at\/wp-content\/uploads\/2025\/08\/LCM_SuccessStory_EN_15-increased-productivity.pdf\">Download now!<\/a><\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n    <div  class=\"section-card-person bg-gray-300-30\">\n        \t\t<div class=\"container\">\n\t\t\t<div class=\"card-person\">\n                <div class=\"card-person-img\">\n                                            <img decoding=\"async\" width=\"222\" height=\"222\" src=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck.png\" class=\"attachment-thumbnail_229x229 size-thumbnail_229x229\" alt=\"\" srcset=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck.png 222w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-150x150.png 150w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-50x50.png 50w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-119x119.png 119w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-83x83.png 83w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-55x55.png 55w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-16x16.png 16w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-182x182.png 182w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-90x90.png 90w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-120x120.png 120w\" sizes=\"(max-width: 222px) 100vw, 222px\" \/>                                                                <div class=\"logo\"><img decoding=\"async\" width=\"35\" height=\"15\" src=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2024\/11\/logo-short.svg\" class=\"attachment-full size-full\" alt=\"\" \/><\/div>\n                                    <\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"card-person-body\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"note\">Your contact person  <\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<h2 class=\"h3\">Erwin Schimb\u00e4ck<\/h2>\n\t\t\t\t\t\t                                                    <span class=\"position\">Business Area Manager Sensors &amp; Communication<\/span>\n                                                                            <div class=\"contact-hold\">\n                                                                    <div class=\"frame\">\n                                                                                                                                    <div class=\"text-hold\">\n                                                    <a href=\"tel:4373224686138\">\n                    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          <\/a>\n                                                <\/div>\n                                                                                                                        <\/div>\n                                                                                                    <a class=\"btn\" href=\"mailto:e&#114;win&#46;s&#99;&#104;&#105;&#109;b&#97;eck&#64;l&#99;&#109;&#46;a&#116;\">Send request<\/a>\n                                                            <\/div>\n                        \t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n            <div class=\"section-decor\"><img decoding=\"async\" src=\"https:\/\/www.lcm.at\/wp-content\/themes\/linzcenterofmech\/assets\/images\/img-21.png\" alt=\"image description\" width=\"712\" height=\"414\" role=\"img\"><\/div>\n        <\/div>\n            <\/div>\n\n\n\t<section  class=\"section-main\">\n\t\t<div class=\"container\">\n\t\t\t\t\t\t\t<div class=\"section-title\">\n\t\t\t\t\t\t\t\t\t\t\t<h2><mark>Further projects<\/mark><\/h2>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t<div class=\"card-wrap\">\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"card hydraulic-drives drives-and-mechatronic-systems \">\n\t<div class=\"card-img\">\n\t\t<img decoding=\"async\" width=\"389\" height=\"240\" src=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2026\/03\/TeC-389x240.png\" class=\"attachment-thumbnail_389x240 size-thumbnail_389x240 wp-post-image\" alt=\"TeC\" \/>\t\t\t<\/div>\n\t<div class=\"card-body\">\n\t\t<div class=\"frame\">\n\t\t\t<h4><a href=\"https:\/\/www.lcm.at\/en\/techcalc-2\/\" rel=\"bookmark\">TechCalc<\/a><\/h4>\t\t\t<p>TechCalc automates often laborious recurring calculations for component and system design. Its easy expandability, flexible model switching and integrated visualization capability supports during the entire design process. Model connectivity, Python scripting and traceability make the development processes faster, more efficient and more reliable. <\/p>\n\t\t<\/div>\n\t\t<a class=\"link-more\" href=\"https:\/\/www.lcm.at\/en\/techcalc-2\/\">Read more<\/a>\n\t<\/div>\n<\/div>\t\t\t\t\t\t\t\t\t\t\t<div class=\"card hydraulic-drives drives-and-mechatronic-systems ffg-success-story-en \">\n\t<div class=\"card-img\">\n\t\t<img decoding=\"async\" width=\"389\" height=\"240\" src=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/09\/T_Industrie_Mobilhydraulik-1-389x240.png\" class=\"attachment-thumbnail_389x240 size-thumbnail_389x240 wp-post-image\" alt=\"\" srcset=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/09\/T_Industrie_Mobilhydraulik-1-389x240.png 389w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/09\/T_Industrie_Mobilhydraulik-1-28x16.png 28w\" sizes=\"(max-width: 389px) 100vw, 389px\" \/>\t\t\t<\/div>\n\t<div class=\"card-body\">\n\t\t<div class=\"frame\">\n\t\t\t<h4><a href=\"https:\/\/www.lcm.at\/en\/digital-hydraulic-pressure-control-unit\/\" rel=\"bookmark\">Digital Hydraulic Pressure Control Unit<\/a><\/h4>\t\t\t<p>The Digital Hydraulic Pressure Control Unit improves efficiency and reliability in production systems. With digital hydraulics, the pressure process can be controlled more precisely, more energy-efficiently and with a longer service life. <\/p>\n\t\t<\/div>\n\t\t<a class=\"link-more\" href=\"https:\/\/www.lcm.at\/en\/digital-hydraulic-pressure-control-unit\/\">Read more<\/a>\n\t<\/div>\n<\/div>\t\t\t\t\t\t\t\t\t\t\t<div class=\"card sensors-and-communication ffg-success-story-en \">\n\t<div class=\"card-img\">\n\t\t<img decoding=\"async\" width=\"389\" height=\"240\" src=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2026\/03\/Success_Story_1-389x240.png\" class=\"attachment-thumbnail_389x240 size-thumbnail_389x240 wp-post-image\" alt=\"Success Story 1\" \/>\t\t\t<\/div>\n\t<div class=\"card-body\">\n\t\t<div class=\"frame\">\n\t\t\t<h4><a href=\"https:\/\/www.lcm.at\/en\/smart-flange-for-saw-blade-monitoring\/\" rel=\"bookmark\">SMART FLANGE FOR SAW BLADE MONITORING<\/a><\/h4>\t\t\t<p>Smart flange for saw blade monitoring: Integrated sensor technology and edge functionalities enable real-time condition monitoring for predictive maintenance.<\/p>\n\t\t<\/div>\n\t\t<a class=\"link-more\" href=\"https:\/\/www.lcm.at\/en\/smart-flange-for-saw-blade-monitoring\/\">Read more<\/a>\n\t<\/div>\n<\/div>\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"btn-center\"><a href=\"https:\/\/www.lcm.at\/en\/projects\/\"  target=\"_blank\" class=\"btn\">Show more projects<\/a><\/div>\n\t\t\t\t\t<\/div>\n\t<\/section>\n","protected":false},"excerpt":{"rendered":"<p>Early fault detection for all injection molding machines Reduction of machine downtimes By detecting anomalies in injection molding machines at&#8230;<\/p>\n","protected":false},"author":3,"featured_media":5182,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[111,158,142,136,133,135],"tags":[],"class_list":["post-6873","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-sensors-and-communication","category-condition-monitoring-en","category-data-analysis-and-ai","category-industrial-electronics","category-sensor-systems-and-measurement-services","category-smart-sensors"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/posts\/6873","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/comments?post=6873"}],"version-history":[{"count":9,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/posts\/6873\/revisions"}],"predecessor-version":[{"id":8766,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/posts\/6873\/revisions\/8766"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/media\/5182"}],"wp:attachment":[{"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/media?parent=6873"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/categories?post=6873"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/tags?post=6873"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}