{"id":6873,"date":"2025-05-20T09:44:36","date_gmt":"2025-05-20T09:44:36","guid":{"rendered":"https:\/\/www.lcm.at\/blog\/early-fault-detection-for-all-injection-molding-machines\/"},"modified":"2025-08-13T08:30:06","modified_gmt":"2025-08-13T08:30:06","slug":"early-fault-detection-for-all-injection-molding-machines","status":"publish","type":"post","link":"https:\/\/www.lcm.at\/en\/early-fault-detection-for-all-injection-molding-machines\/","title":{"rendered":"Early fault detection for all injection molding machines"},"content":{"rendered":"\n<section class=\"wp-block-group section-post has-background\" style=\"background-color:#f3f3f4;padding-top:var(--wp--preset--spacing--40);padding-bottom:var(--wp--preset--spacing--40)\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-bfd8b79022ddb63303a60223d820bff5\" style=\"color:#009fe3\">Early fault detection for all injection molding machines<\/h2>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns section-post-wrap is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" width=\"1500\" height=\"1000\" src=\"https:\/\/www.lcm.at\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet.png\" alt=\"Image AISEMO Dashboard Tablet\" class=\"wp-image-5181\" srcset=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet.png 1500w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-300x200.png 300w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-1024x683.png 1024w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-768x512.png 768w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-179x119.png 179w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-125x83.png 125w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-83x55.png 83w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-24x16.png 24w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-182x121.png 182w\" sizes=\"(max-width: 1500px) 100vw, 1500px\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h3 class=\"wp-block-heading\">Reduction of machine downtimes<\/h3>\n\n\n\n<p>By detecting anomalies in injection molding machines at an early stage, condition monitoring can prevent both unwanted machine downtimes and unnecessary rejects.<\/p>\n\n\n\n<p>In the plastics cluster project \u201cReGuMa &#8211; Reduction of planned and unplanned machine downtimes\u201d, one or two defined error cases were analyzed at each company partner and the possibility of preventing unplanned downtimes was evaluated.<\/p>\n\n\n\n<p>The aim was early fault detection for all types of injection molding machines using non-invasive sensors and intelligent evaluation of the sensor data.<\/p>\n\n\n\n<p>Project partners: AISEMO GmbH, Asp\u00f6ck Systems GmbH, Ing. Gerhard Fildan GesmbH, Ing. H. Gradwohl GmbH, MKW Kunststofftechnik GmbH, PTM Kunststofftechnologie GmbH.  <\/p>\n<\/div>\n<\/div>\n\n\n\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div><\/section>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n    <section  class=\"section-desc\">\n\t\t<div class=\"container\">\n            <div class=\"section-desc-wrap\">\n\t\t\t\t\t\t\t\t\t<div class=\"col\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<h2> \n\t\t\t\t\t\t\t\t<mark>Requirements<\/mark>\t\t\t\t\t\t\t<\/h2>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"block-desc\">\n\t\t\t\t\t\t\t\t<ul>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Early detection of faults on injection molding machines<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Sensor data collection on various types of injection molding machines<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Evaluation of the sensor data<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Project management of the cluster coordination project<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"col\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<h2> \n\t\t\t\t\t\t\t\t<mark>Solution<\/mark>\t\t\t\t\t\t\t<\/h2>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"block-desc\">\n\t\t\t\t\t\t\t\t<ul>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Hardware<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Support with data analysis  <\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Coordination of cluster cooperation project<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-cover is-light has-parallax\"><div role=\"img\" aria-label=\"Bild AISEMO Dashboard Tablet\" class=\"wp-block-cover__image-background wp-image-5181 size-large has-parallax\" style=\"background-position:50% 50%;background-image:url(https:\/\/www.lcm.at\/wp-content\/uploads\/2025\/05\/Bild_AISEMO-Dashboard_Tablet-1024x683.png)\"><\/div><span aria-hidden=\"true\" class=\"wp-block-cover__background has-background-dim\" style=\"background-color:#8a8c88\"><\/span><div class=\"wp-block-cover__inner-container is-layout-constrained wp-block-cover-is-layout-constrained\">\n<h2 class=\"wp-block-heading has-text-align-center has-white-color has-text-color has-link-color has-large-font-size wp-elements-047f9ba58197772987049af0fbabe7b2\"><strong>Success story<\/strong> \u201c15% increased productivity through intelligent electronics development\u201d<\/h2>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-a89b3969 wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/www.lcm.at\/wp-content\/uploads\/2025\/08\/LCM_SuccessStory_EN_15-increased-productivity.pdf\">Download now!<\/a><\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n    <div  class=\"section-card-person bg-gray-300-30\">\n        \t\t<div class=\"container\">\n\t\t\t<div class=\"card-person\">\n                <div class=\"card-person-img\">\n                                            <img decoding=\"async\" width=\"222\" height=\"222\" src=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck.png\" class=\"attachment-thumbnail_229x229 size-thumbnail_229x229\" alt=\"\" srcset=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck.png 222w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-150x150.png 150w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-50x50.png 50w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-119x119.png 119w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-83x83.png 83w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-55x55.png 55w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-16x16.png 16w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-182x182.png 182w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-90x90.png 90w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/02\/Ansprechpartner_Schimbaeck-120x120.png 120w\" sizes=\"(max-width: 222px) 100vw, 222px\" \/>                                                                <div class=\"logo\"><img decoding=\"async\" width=\"35\" height=\"15\" src=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2024\/11\/logo-short.svg\" class=\"attachment-full size-full\" alt=\"\" \/><\/div>\n                                    <\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"card-person-body\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"note\">Your contact person  <\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<h2 class=\"h3\">Erwin Schimb\u00e4ck<\/h2>\n\t\t\t\t\t\t                                                    <span class=\"position\">Business Area Manager Sensors &amp; Communication<\/span>\n                                                                            <div class=\"contact-hold\">\n                                                                    <div class=\"frame\">\n                                                                                                                                    <div class=\"text-hold\">\n                                                    <a href=\"tel:4373224686138\">\n                                                        <span class=\"icon\">\n                                                            <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"32\" height=\"32\" viewBox=\"0 0 32 32\"><path d=\"M22 20c-2 2-2 4-4 4s-4-2-6-4-4-4-4-6 2-2 4-4-4-8-6-8-6 6-6 6c0 4 4.109 12.109 8 16s12 8 16 8c0 0 6-4 6-6s-6-8-8-6z\"><\/path><\/svg>\n                                                        <\/span>\n                                                        <span class=\"text\">+43 732 2468 6138<\/span>\n                                                    <\/a>\n                                                <\/div>\n                                                                                                                                        <div class=\"text-hold\">\n                                                    <a href=\"mailto:&#101;r&#119;in.s&#99;h&#105;m&#98;&#97;e&#99;k&#64;lc&#109;.a&#116;\">\n                                                        <span class=\"icon\">\n                                                            <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"28\" height=\"28\" viewBox=\"0 0 28 28\"><path d=\"M28 11.094v12.406c0 1.375-1.125 2.5-2.5 2.5h-23c-1.375 0-2.5-1.125-2.5-2.5v-12.406c0.469 0.516 1 0.969 1.578 1.359 2.594 1.766 5.219 3.531 7.766 5.391 1.313 0.969 2.938 2.156 4.641 2.156h0.031c1.703 0 3.328-1.188 4.641-2.156 2.547-1.844 5.172-3.625 7.781-5.391 0.562-0.391 1.094-0.844 1.563-1.359zM28 6.5c0 1.75-1.297 3.328-2.672 4.281-2.438 1.687-4.891 3.375-7.313 5.078-1.016 0.703-2.734 2.141-4 2.141h-0.031c-1.266 0-2.984-1.437-4-2.141-2.422-1.703-4.875-3.391-7.297-5.078-1.109-0.75-2.688-2.516-2.688-3.938 0-1.531 0.828-2.844 2.5-2.844h23c1.359 0 2.5 1.125 2.5 2.5z\"><\/path><\/svg>\n                                                        <\/span>\n                                                        <span class=\"text\">erwin.schimbaeck@lcm.at<\/span>\n                                                    <\/a>\n                                                <\/div>\n                                                                                                                        <\/div>\n                                                                                                    <a class=\"btn\" href=\"mailto:&#101;r&#119;in.s&#99;him&#98;ae&#99;k&#64;lcm&#46;&#97;&#116;\">Send request<\/a>\n                                                            <\/div>\n                        \t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n            <div class=\"section-decor\"><img decoding=\"async\" src=\"https:\/\/www.lcm.at\/wp-content\/themes\/linzcenterofmech\/assets\/images\/img-21.png\" alt=\"image description\" width=\"712\" height=\"414\" role=\"img\"><\/div>\n        <\/div>\n            <\/div>\n\n\n\t<section  class=\"section-main\">\n\t\t<div class=\"container\">\n\t\t\t\t\t\t\t<div class=\"section-title\">\n\t\t\t\t\t\t\t\t\t\t\t<h2><mark>Further projects<\/mark><\/h2>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t<div class=\"card-wrap\">\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"card research-project electric-drives \">\n\t<div class=\"card-img\">\n\t\t<img decoding=\"async\" width=\"389\" height=\"240\" src=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2026\/04\/Maschine_und_Elektronik-389x240.jpg\" class=\"attachment-thumbnail_389x240 size-thumbnail_389x240 wp-post-image\" alt=\"Maschine und Elektronik\" srcset=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2026\/04\/Maschine_und_Elektronik-389x240.jpg 389w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2026\/04\/Maschine_und_Elektronik-24x16.jpg 24w\" sizes=\"(max-width: 389px) 100vw, 389px\" \/>\t\t\t<\/div>\n\t<div class=\"card-body\">\n\t\t<div class=\"frame\">\n\t\t\t<h4><a href=\"https:\/\/www.lcm.at\/en\/magnetic-brake-ii-3\/\" rel=\"bookmark\">Magnetic Brake II<\/a><\/h4>\t\t\t<p>Magnetic Brake II optimizes space applications with energy-efficient stabilization. Find out more! <\/p>\n\t\t<\/div>\n\t\t<a class=\"link-more\" href=\"https:\/\/www.lcm.at\/en\/magnetic-brake-ii-3\/\">Read more<\/a>\n\t<\/div>\n<\/div>\t\t\t\t\t\t\t\t\t\t\t<div class=\"card research-project electric-drives \">\n\t<div class=\"card-img\">\n\t\t<img decoding=\"async\" width=\"389\" height=\"240\" src=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2026\/04\/rotes-25-10-28-11-52-17-389x240.jpg\" class=\"attachment-thumbnail_389x240 size-thumbnail_389x240 wp-post-image\" alt=\"rotes 25 10 28 11 52 17\" srcset=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2026\/04\/rotes-25-10-28-11-52-17-389x240.jpg 389w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2026\/04\/rotes-25-10-28-11-52-17-24x16.jpg 24w\" sizes=\"(max-width: 389px) 100vw, 389px\" \/>\t\t\t<\/div>\n\t<div class=\"card-body\">\n\t\t<div class=\"frame\">\n\t\t\t<h4><a href=\"https:\/\/www.lcm.at\/en\/magnetic-brake-ii-2\/\" rel=\"bookmark\">Magnetic Brake II<\/a><\/h4>\t\t\t<p>Magnetic Brake II optimizes space applications with energy-efficient stabilization. Find out more! <\/p>\n\t\t<\/div>\n\t\t<a class=\"link-more\" href=\"https:\/\/www.lcm.at\/en\/magnetic-brake-ii-2\/\">Read more<\/a>\n\t<\/div>\n<\/div>\t\t\t\t\t\t\t\t\t\t\t<div class=\"card research-project electric-drives \">\n\t<div class=\"card-img\">\n\t\t<img decoding=\"async\" width=\"389\" height=\"240\" src=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/01\/Post_Forschungsprojekt_Magnetic-Brake-II-e1738063167710-389x240.png\" class=\"attachment-thumbnail_389x240 size-thumbnail_389x240 wp-post-image\" alt=\"\" srcset=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/01\/Post_Forschungsprojekt_Magnetic-Brake-II-e1738063167710-389x240.png 389w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/01\/Post_Forschungsprojekt_Magnetic-Brake-II-e1738063167710-24x16.png 24w\" sizes=\"(max-width: 389px) 100vw, 389px\" \/>\t\t\t<\/div>\n\t<div class=\"card-body\">\n\t\t<div class=\"frame\">\n\t\t\t<h4><a href=\"https:\/\/www.lcm.at\/en\/magnetic-brake-ii\/\" rel=\"bookmark\">Magnetic Brake II<\/a><\/h4>\t\t\t<p>Magnetic Brake II optimizes space applications with energy-efficient stabilization. Find out more! <\/p>\n\t\t<\/div>\n\t\t<a class=\"link-more\" href=\"https:\/\/www.lcm.at\/en\/magnetic-brake-ii\/\">Read more<\/a>\n\t<\/div>\n<\/div>\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"btn-center\"><a href=\"https:\/\/www.lcm.at\/en\/projects\/\"  target=\"_blank\" class=\"btn\">Show more projects<\/a><\/div>\n\t\t\t\t\t<\/div>\n\t<\/section>\n","protected":false},"excerpt":{"rendered":"<p>Early fault detection for all injection molding machines Reduction of machine downtimes By detecting anomalies in injection molding machines at&#8230;<\/p>\n","protected":false},"author":3,"featured_media":5182,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[111,158,142,136,133,135],"tags":[],"class_list":["post-6873","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-sensors-and-communication","category-condition-monitoring-en","category-data-analysis-and-ai","category-industrial-electronics","category-sensor-systems-and-measurement-services","category-smart-sensors"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/posts\/6873","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/comments?post=6873"}],"version-history":[{"count":9,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/posts\/6873\/revisions"}],"predecessor-version":[{"id":8766,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/posts\/6873\/revisions\/8766"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/media\/5182"}],"wp:attachment":[{"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/media?parent=6873"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/categories?post=6873"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/tags?post=6873"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}