{"id":6857,"date":"2025-05-09T12:17:43","date_gmt":"2025-05-09T12:17:43","guid":{"rendered":"https:\/\/www.lcm.at\/blog\/energy-optimization-composite-presses\/"},"modified":"2025-08-13T09:01:56","modified_gmt":"2025-08-13T09:01:56","slug":"energy-optimization-composite-presses","status":"publish","type":"post","link":"https:\/\/www.lcm.at\/en\/energy-optimization-composite-presses\/","title":{"rendered":"Energy optimization composite presses"},"content":{"rendered":"\n<section class=\"wp-block-group section-post has-background\" style=\"background-color:#f3f3f4;padding-top:var(--wp--preset--spacing--40);padding-bottom:var(--wp--preset--spacing--40)\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-2a15eaa6348e7d1756a0067a22fad11a\" style=\"color:#009fe3\">Energy optimization composite presses<\/h2>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns section-post-wrap is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" width=\"2048\" height=\"1279\" src=\"https:\/\/www.lcm.at\/wp-content\/uploads\/2025\/05\/Bild_Projekt_Energieoptimierung_Composite-Pressen_Miba-2048x1279-1.png\" alt=\"Image Project Energy optimization composite presses Miba 2048x1279\" class=\"wp-image-4169\" srcset=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_Projekt_Energieoptimierung_Composite-Pressen_Miba-2048x1279-1.png 2048w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_Projekt_Energieoptimierung_Composite-Pressen_Miba-2048x1279-1-300x187.png 300w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_Projekt_Energieoptimierung_Composite-Pressen_Miba-2048x1279-1-1024x640.png 1024w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_Projekt_Energieoptimierung_Composite-Pressen_Miba-2048x1279-1-768x480.png 768w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_Projekt_Energieoptimierung_Composite-Pressen_Miba-2048x1279-1-1536x959.png 1536w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_Projekt_Energieoptimierung_Composite-Pressen_Miba-2048x1279-1-191x119.png 191w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_Projekt_Energieoptimierung_Composite-Pressen_Miba-2048x1279-1-133x83.png 133w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_Projekt_Energieoptimierung_Composite-Pressen_Miba-2048x1279-1-88x55.png 88w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_Projekt_Energieoptimierung_Composite-Pressen_Miba-2048x1279-1-26x16.png 26w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/05\/Bild_Projekt_Energieoptimierung_Composite-Pressen_Miba-2048x1279-1-182x114.png 182w\" sizes=\"(max-width: 2048px) 100vw, 2048px\" \/><figcaption class=\"wp-element-caption\">Energy optimization of composite presses for Miba  <\/figcaption><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h3 class=\"wp-block-heading\">Relief of the <mark>installed components and maximum precision<\/mark><\/h3>\n\n\n\n<p>The \u201cDigital Pressure Control Unit\u201d (DPCU) improves reliability and energy efficiency when pressing friction plates. Digital hydraulics reduce energy consumption by over 80 % and significantly lower the noise level.<br>The symbiotic integration allows operation in the optimum performance range of both drive systems. Fast switching valves and customized electronics ensure high control quality and a long service life. This enables a resource-saving, robust production process.   <\/p>\n\n\n\n<p><br>The DPCU replaces the wear-prone pressure control path with a switching valve system that avoids leakage losses and provides precise dynamic control.<\/p>\n<\/div>\n<\/div>\n\n\n\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div><\/section>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n    <section  class=\"section-desc\">\n\t\t<div class=\"container\">\n            <div class=\"section-desc-wrap\">\n\t\t\t\t\t\t\t\t\t<div class=\"col\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<h2> \n\t\t\t\t\t\t\t\tRequirements<\/mark>\t\t\t\t\t\t\t<\/h2>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"block-desc\">\n\t\t\t\t\t\t\t\t<ul>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>  Reduction in energy consumption while maintaining the same throughput rate<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Wear reduction in the hydraulic system<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Autonomous automation<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Can be retrofitted to existing sintering presses by Miba employees<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"col\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<h2> \n\t\t\t\t\t\t\t\tYour benefit<\/mark>\t\t\t\t\t\t\t<\/h2>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"block-desc\">\n\t\t\t\t\t\t\t\t<ul>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Digital hydraulic pressure regulator<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Design and optimization with digital product development for existing sinter presses<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Use of standard hydraulic components<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Integration on site<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<li>Energy savings of up to \u20ac 8,000 per year and press<\/li>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n    <div  class=\"section-card-person bg-gray-300-30\">\n        \t\t<div class=\"container\">\n\t\t\t<div class=\"card-person\">\n                <div class=\"card-person-img\">\n                                                                                                            <div class=\"logo\"><img decoding=\"async\" width=\"35\" height=\"15\" src=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2024\/11\/logo-short.svg\" class=\"attachment-full size-full\" alt=\"\" \/><\/div>\n                                    <\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"card-person-body\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"note\">Your contact person  <\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<h2 class=\"h3\">Bernd Winkler<\/h2>\n\t\t\t\t\t\t                                                    <span class=\"position\">Business Area Manager Hydraulic Drives<\/span>\n                                                                            <div class=\"contact-hold\">\n                                                                    <div class=\"frame\">\n                                                                                                                                    <div class=\"text-hold\">\n                                                    <a href=\"tel:4373224686050\">\n                                                        <span class=\"icon\">\n                                                            <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"32\" height=\"32\" viewBox=\"0 0 32 32\"><path d=\"M22 20c-2 2-2 4-4 4s-4-2-6-4-4-4-4-6 2-2 4-4-4-8-6-8-6 6-6 6c0 4 4.109 12.109 8 16s12 8 16 8c0 0 6-4 6-6s-6-8-8-6z\"><\/path><\/svg>\n                                                        <\/span>\n                                                        <span class=\"text\">+43 732 2468 6050<\/span>\n                                                    <\/a>\n                                                <\/div>\n                                                                                                                                        <div class=\"text-hold\">\n                                                    <a href=\"mailto:bern&#100;.w&#105;nk&#108;&#101;r&#64;&#108;&#99;m.at\">\n                                                        <span class=\"icon\">\n                                                            <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"28\" height=\"28\" viewBox=\"0 0 28 28\"><path d=\"M28 11.094v12.406c0 1.375-1.125 2.5-2.5 2.5h-23c-1.375 0-2.5-1.125-2.5-2.5v-12.406c0.469 0.516 1 0.969 1.578 1.359 2.594 1.766 5.219 3.531 7.766 5.391 1.313 0.969 2.938 2.156 4.641 2.156h0.031c1.703 0 3.328-1.188 4.641-2.156 2.547-1.844 5.172-3.625 7.781-5.391 0.562-0.391 1.094-0.844 1.563-1.359zM28 6.5c0 1.75-1.297 3.328-2.672 4.281-2.438 1.687-4.891 3.375-7.313 5.078-1.016 0.703-2.734 2.141-4 2.141h-0.031c-1.266 0-2.984-1.437-4-2.141-2.422-1.703-4.875-3.391-7.297-5.078-1.109-0.75-2.688-2.516-2.688-3.938 0-1.531 0.828-2.844 2.5-2.844h23c1.359 0 2.5 1.125 2.5 2.5z\"><\/path><\/svg>\n                                                        <\/span>\n                                                        <span class=\"text\">bernd.winkler@lcm.at<\/span>\n                                                    <\/a>\n                                                <\/div>\n                                                                                                                        <\/div>\n                                                                                                    <a class=\"btn\" href=\"mailto:&#98;e&#114;n&#100;.win&#107;l&#101;&#114;&#64;lc&#109;&#46;a&#116;\">Send request<\/a>\n                                                            <\/div>\n                        \t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n            <div class=\"section-decor\"><img decoding=\"async\" src=\"https:\/\/www.lcm.at\/wp-content\/themes\/linzcenterofmech\/assets\/images\/img-21.png\" alt=\"image description\" width=\"712\" height=\"414\" role=\"img\"><\/div>\n        <\/div>\n            <\/div>\n\n\n\t<section  class=\"section-main\">\n\t\t<div class=\"container\">\n\t\t\t\t\t\t\t<div class=\"section-title\">\n\t\t\t\t\t\t\t\t\t\t\t<h2>Further <mark>reference projects<\/mark><\/h2>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t<div class=\"card-wrap\">\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"card hydraulic-drives drives-and-mechatronic-systems \">\n\t<div class=\"card-img\">\n\t\t<img decoding=\"async\" width=\"389\" height=\"240\" src=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2026\/03\/TeC-389x240.png\" class=\"attachment-thumbnail_389x240 size-thumbnail_389x240 wp-post-image\" alt=\"TeC\" \/>\t\t\t<\/div>\n\t<div class=\"card-body\">\n\t\t<div class=\"frame\">\n\t\t\t<h4><a href=\"https:\/\/www.lcm.at\/en\/techcalc-2\/\" rel=\"bookmark\">TechCalc<\/a><\/h4>\t\t\t<p>TechCalc automates often laborious recurring calculations for component and system design. Its easy expandability, flexible model switching and integrated visualization capability supports during the entire design process. Model connectivity, Python scripting and traceability make the development processes faster, more efficient and more reliable. <\/p>\n\t\t<\/div>\n\t\t<a class=\"link-more\" href=\"https:\/\/www.lcm.at\/en\/techcalc-2\/\">Read more<\/a>\n\t<\/div>\n<\/div>\t\t\t\t\t\t\t\t\t\t\t<div class=\"card hydraulic-drives drives-and-mechatronic-systems ffg-success-story-en \">\n\t<div class=\"card-img\">\n\t\t<img decoding=\"async\" width=\"389\" height=\"240\" src=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/09\/T_Industrie_Mobilhydraulik-1-389x240.png\" class=\"attachment-thumbnail_389x240 size-thumbnail_389x240 wp-post-image\" alt=\"\" srcset=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/09\/T_Industrie_Mobilhydraulik-1-389x240.png 389w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/09\/T_Industrie_Mobilhydraulik-1-28x16.png 28w\" sizes=\"(max-width: 389px) 100vw, 389px\" \/>\t\t\t<\/div>\n\t<div class=\"card-body\">\n\t\t<div class=\"frame\">\n\t\t\t<h4><a href=\"https:\/\/www.lcm.at\/en\/digital-hydraulic-pressure-control-unit\/\" rel=\"bookmark\">Digital Hydraulic Pressure Control Unit<\/a><\/h4>\t\t\t<p>The Digital Hydraulic Pressure Control Unit improves efficiency and reliability in production systems. With digital hydraulics, the pressure process can be controlled more precisely, more energy-efficiently and with a longer service life. <\/p>\n\t\t<\/div>\n\t\t<a class=\"link-more\" href=\"https:\/\/www.lcm.at\/en\/digital-hydraulic-pressure-control-unit\/\">Read more<\/a>\n\t<\/div>\n<\/div>\t\t\t\t\t\t\t\t\t\t\t<div class=\"card hydraulic-drives drives-and-mechatronic-systems \">\n\t<div class=\"card-img\">\n\t\t<img decoding=\"async\" width=\"389\" height=\"240\" src=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/06\/Smart_pump_Buehler1-389x240.jpg\" class=\"attachment-thumbnail_389x240 size-thumbnail_389x240 wp-post-image\" alt=\"\" srcset=\"https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/06\/Smart_pump_Buehler1-389x240.jpg 389w, https:\/\/www.lcm.at\/\/wp-content\/uploads\/2025\/06\/Smart_pump_Buehler1-28x16.jpg 28w\" sizes=\"(max-width: 389px) 100vw, 389px\" \/>\t\t\t<\/div>\n\t<div class=\"card-body\">\n\t\t<div class=\"frame\">\n\t\t\t<h4><a href=\"https:\/\/www.lcm.at\/en\/smart-pump-management-die-casting-machine-buehler\/\" rel=\"bookmark\">Smart Pump Management Die casting machine\/B\u00fchler<\/a><\/h4>\t\t\t<p>Less wear, more efficiency: retrofit solution for die casting systems during operation Smart pump management optimizes hydraulic systems in B\u00fchler&#8230;<\/p>\n\t\t<\/div>\n\t\t<a class=\"link-more\" href=\"https:\/\/www.lcm.at\/en\/smart-pump-management-die-casting-machine-buehler\/\">Read more<\/a>\n\t<\/div>\n<\/div>\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"btn-center\"><a href=\"https:\/\/www.lcm.at\/projekte\/\"  target=\"_blank\" class=\"btn\">See more projects<\/a><\/div>\n\t\t\t\t\t<\/div>\n\t<\/section>\n","protected":false},"excerpt":{"rendered":"<p>Energy optimization composite presses Relief of the installed components and maximum precision The \u201cDigital Pressure Control Unit\u201d (DPCU) improves reliability&#8230;<\/p>\n","protected":false},"author":4,"featured_media":5097,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[116],"tags":[172,174,173,176,175],"class_list":["post-6857","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-hydraulic-drives","tag-digital-hydraulics-en","tag-energy-efficiency","tag-precision","tag-reliability","tag-switching-valves"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/posts\/6857","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/comments?post=6857"}],"version-history":[{"count":4,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/posts\/6857\/revisions"}],"predecessor-version":[{"id":8790,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/posts\/6857\/revisions\/8790"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/media\/5097"}],"wp:attachment":[{"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/media?parent=6857"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/categories?post=6857"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.lcm.at\/en\/wp-json\/wp\/v2\/tags?post=6857"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}